Open Loop vs Closed Loop Scrubbers: Engineering Trade-Offs Shipowners Should Understand

Exhaust gas cleaning systems are an important part of maritime emission compliance, but not all scrubber configurations behave the same in operation. For shipowners, the choice between open loop, closed loop or hybrid scrubber operation is not only a regulatory decision. It is an engineering decision that affects water chemistry, pump load, energy consumption, maintenance and long-term operational flexibility. Open Loop and Closed Loop: The Core Difference In an open loop scrubber, seawater is used as the scrubbing medium. The natural alkalinity of seawater neutralizes the acidic components created when sulphur oxides are removed from the exhaust gas. In a closed loop scrubber, the washwater is recirculated inside the system. Instead of relying mainly on seawater alkalinity, the system uses chemical dosing to control pH and maintain the scrubbing process. This creates two very different engineering profiles. Open loop systems are typically more dependent on high seawater flow and local water conditions. Closed loop systems offer greater chemical control, but require more process equipment, monitoring and operational discipline. Water Chemistry: ... Read more

ME Production and Everllence Enter Strategic Partnership to Strengthen Scrubber Lifecycle Support

ME Production and Everllence Enter Strategic Partnership to Strengthen Scrubber Lifecycle Support

ME Production has entered into a strategic partnership with Everllence PrimeServ Omnicare to strengthen lifecycle support for Exhaust Gas Cleaning Systems (EGCS), helping shipowners and operators plan and execute scrubber maintenance more effectively during scheduled drydockings.  The regulatory backdrop  Many scrubbers installed around 2019-2020, when IMO's global sulphur cap came into force, are now reaching the point where key ... Read more

Marine Gear Engineering – What Separates Standard Solutions from High-Performance Systems

Scrubber Engineering – Designing Systems for Long-Term Reliability As environmental regulations continue to tighten, shipowners are under increasing pressure to ensure compliance while maintaining operational efficiency. Installing a marine scrubber is no longer just about meeting IMO requirements – it is about choosing a solution that performs reliably over the long term. At ME Production, ... Read more

Marine Gear Engineering – What Separates Standard Solutions from High-Performance Systems

Marine Gear Engineering - What Separates Standard Solutions form High-Peformance Systems Marine gearboxes are often compared by price, power rating, or delivery time. What matters more is how they behave in real operation.  A marine gearbox is not defined by its components alone. It is defined by how it is engineered, manufactured, and integrated into ... Read more

ME Production Scrubbers – A Success Story in Sustainable Shipping

ME Production closed loop marine scrubber system

A European operator within the Ro-Ro and car carrier segment has implemented a long-term strategy to balance environmental compliance with operational efficiency. A central element in this strategy has been the installation of scrubber systems from ME Production across its fleet of car carriers.  With a total of twelve scrubbers installed, the company demonstrates how modern exhaust ... Read more

Replacing Marine Gears – When Is It Time for a New System?

In today’s maritime industry, operators are under constant pressure to optimize performance, reduce costs, and modernize aging vessels. As marine gearboxes age – and as propulsion technology continues to evolve – the key question becomes: Should you keep your existing gearbox or replace it? The honest answer is that continued repairs and patchwork solutions rarely ... Read more

Turning waste heat into business value in Frederikshavn

At Frederikshavn Forsyning, a significant amount of energy was still present in the flue gas from production. The temperature was typically around 45–50°C, but with return water at approximately 40°C, the remaining heat was difficult to utilize with conventional solutions. At the same time, the plant had already been optimized with measures such as an ... Read more

Northern Denmark gearing up for defence investments

As defence investments increase, Northern Denmark is emerging as a region with strong industrial capabilities to support upcoming projects. One example is ME Production in Frederikshavn, which is bidding to supply propulsion gear systems for Denmark’s upcoming Arctic patrol vessels. ME Production is Denmark’s only manufacturer of large-scale reduction gear systems for medium- and high-speed ... Read more

ME Production eyes role in Arctic patrol vessel programme 

ME Production, based in Frederikshavn in Northern Denmark, is positioning itself to supply propulsion gear systems for Denmark’s upcoming Arctic patrol vessels.  The project, aimed at strengthening Denmark’s presence in the Arctic and North Atlantic, also presents an opportunity to bring local industrial capabilities into play.  With more than 50 years of production experience in ... Read more